Coconut Coir Rotary Dryer
Product Introduction
Coconut coir is the residue after opening the coconut shell. Coconut coir has a strong ability to absorb water, good ventilation, immune to insects and deterioration, sanitary and environment protection, etc. It has been used for mushrooms, fruits, vegetables, flower culture as a medium, high-grade flower plant potting material, and large-scale agricultural crops soilless planting base material in the desert area. So, the coconut coir prevailed in the international market. However, when the coconut coir just produced from the coconut shell opening and screening process. It has a high moisture content, salinity, impurities, etc. Which affects the quality of coconut coir. The traditional method to decrease the water and salt goes through 5-10 days of drying by sun and screening. It is time-consuming. If the coconut coir dries for a long time the color darkens and loses the original golden yellow color, breeding mold and can get mixed with sediment impurities, which affects the quality. Jiutian company has developed a special drying machine for coconut coir. Coconut fiber drying production line can directly be connected with the coconut shell opening and sorting machine, Coconut bran sorting, desalination, dehydration, drying. The coconut fiber drying process can be done in under 40 minutes. Thus with pipeline operation decreasing labor and energy, the coconut coir and fiber quality can be guaranteed to the maximum extent. After high-temperature treatment, the coconut fiber and coir are cleaner and environmentally friendly. This production line is the essential equipment of mechanization, scale, and intensive production of coconut coir and fiber.
Coconut coir is the residue after opening the coconut shell. Coconut coir has a strong ability to absorb water, good ventilation, immune to insects and deterioration, sanitary and environment protection, etc. It has been used for mushrooms, fruits, vegetables, flower culture as a medium, high-grade flower plant potting material, and large-scale agricultural crops soilless planting base material in the desert area. So, the coconut coir prevailed in the international market. However, when the coconut coir just produced from the coconut shell opening and screening process. It has a high moisture content, salinity, impurities, etc. Which affects the quality of coconut coir. The traditional method to decrease the water and salt goes through 5-10 days of drying by sun and screening. It is time-consuming. If the coconut coir dries for a long time the color darkens and loses the original golden yellow color, breeding mold and can get mixed with sediment impurities, which affects the quality. Jiutian company has developed a special drying machine for coconut coir. Coconut fiber drying production line can directly be connected with the coconut shell opening and sorting machine, Coconut bran sorting, desalination, dehydration, drying. The coconut fiber drying process can be done in under 40 minutes. Thus with pipeline operation decreasing labor and energy, the coconut coir and fiber quality can be guaranteed to the maximum extent. After high-temperature treatment, the coconut fiber and coir are cleaner and environmentally friendly. This production line is the essential equipment of mechanization, scale, and intensive production of coconut coir and fiber.
The special coconut bran drum dryer also named coconut coir drum dryer, has been verified with a large number of experiments by the Jiutian company. It is a professional drying machine that is designed according to the characteristics of the coconut coir and fiber to meet customer's requirements. (Patent No.: ZL200920089749.2), The equipment has the characteristics of large output, strong ability to dry precipitation, high efficiency, energy-saving, convenient operation, reliable product quality, safety and sanitation, small footprint, etc. Compared with traditional dryer, the energy consumption of our dryers can reduce by 30-50%. Thus reducing operating costs.
Our engineers can configure suitable models and optimize drying technology according to the requirements of the customer and the characteristics of the material, the size of the production, application requirements, cost control, automation, field conditions, etc. which can meet customer's personalized demands.
Working PrincipleOur engineers can configure suitable models and optimize drying technology according to the requirements of the customer and the characteristics of the material, the size of the production, application requirements, cost control, automation, field conditions, etc. which can meet customer's personalized demands.
Coconut bran process: After desalination and dehydration, the 50-60% moisture of the coconut coir is taken out by the dryer to achieve drying, Coconut coir will be continuously scattered by the shoveling plate of the inner dryer and spiral forward which passes through the inner, middle and outer layers of the dryer. The flow of hot air will help to dry the coconut coir and the dry coir will be moved out faster as the wet coir has greater weight. The coconut coir will be fully dried inside the dryer, and the moisture will be reduced to 14-18%( can be adjusted according to customers' requirement). When the drying process finishes, the coconut coir will be discharged by a screw conveyor. There is a special device inside the dryer that can prevent the uneven drying effect of the coconut coir.
Hot air process: We configure a high-efficiency energy-saving hot air furnace for our dryer, the fuel can be natural gas, diesel, coal, wood, straw, rice husk, etc. It will supply the oxygen-free air with 500-650ºC. After precipitation and removal of ash, it will go into the dryer, then will evaporate water and dry the coconut coir. The hot air temperature will reduce to 50-65ºC before discharging the coir. The humid air and dust will be taken to the professional dust collector to reach the discharge standard.
1. According to customer requirements, the dryer can be customized with intelligent control, one-touch operation. The operation parameters are controlled automatically. The dryer performs in the best condition to ensure the dried coconut coir is with uniform moisture, stability, and more energy-efficient than the traditional dryer.
2. One time drying the wet coconut coir the moisture can be brought from 65-75% to 14-18%. The temperature of the coconut coir is always maintained below 50ºC. The dry coconut coir retains its true and bright color with a fragrant odor.
3. The internal structure of the drying machine adopts a variety of efficient lifting plate combination modes, effectively controlled drying process, heat distribution, high heat utilization, low exhaust gas temperature.
4. Using a four-wheel drive the transmission is stable and reliable.
5. Using variable frequency-control systems, customers can change the material flow rate and product moisture based on their needs.
6. The thermal efficiency of the cylinder is more than 70% (traditional dryer is only 35%) which improves the heat efficiency by over 30%.
7. This machine can reduce 50% space and civil investment compared to the traditional dryers.
8. Modular dust collection, dust removal, heat recovery and utilization, safety, and environmentally friendly.
9. It can be configured with a variety of new types of energy-saving hot air furnaces. It can use many kinds of fuel, such as natural gas, diesel, coal, wood, sawdust, straw, etc. with high efficiency, controllable heating, simple operation. Energy consumption can be reduced to 30%. The power consumption can be reduced to 20% and lower the operating costs.
Technical Specifications
| Model | JTCG2006/3 | JTCG2008/3 | JTCG2010/3 | JTCG2012/3 | JTCG2212/3 | JTCG2512/3 |
| Capacity(t/h) | 0.85 | 1.18 | 1.50 | 2.00 | 2.30 | 2.50 |
| Evaporation Capacity(t/h) | 0.76 | 1.05 | 1.33 | 1.77 | 2.01 | 2.25 |
| Initial Moisture(%) | The initial is about 65-75%, the moisture is about 55% after dewatering, then feed into the dryer. | |||||
| Final Moisture(%) | 15%(Adjustable) | |||||
| Drying Temperature(ºC) | 280±30ºC(average temperature) | |||||
| Total Power(kw) | 28-35 | 45-66 | 56-78 | 60-82 | 65-85 | 90-125 |
| Total Weight(kg) | 22000 | 25000 | 29000 | 32000 | 36000 | 40000 |
| Floor Space(m2) | 8m*12m | 8m*15m | 8m*18m | 8m*20m | 8m*20m | 10m*24m |
Package & Delivery
Q: What is your Business Model? Trading company or factory?
A: We are a 15 years factory, all our machinery is manufactured by ourselves, factory direct sales, product quality, and after-sales service can be guaranteed.
Q: Can I visit your factory?
A: Yes. Many domestic and international customers visit our factory every year. Our company is located in Zhengzhou Henan province, China, you can come here by air or train.
The nearest airport is Zhengzhou Xinzheng International Airport, and the Airport Code is CGO.
We will pick you up at the airport. Welcome to visit our factory.
Q: What is the Quality of your products?
A: Zhengzhou Jiutian products come with the best quality, and our products passed CE certification, exported to lots countries around the world, such as Australia, Malaysia, India, Italy, Indonesia, Vietnam, Philippines, Korea, Brazil, Argentina, Russia, South Africa, etc. You can rest assured of the quality absolutely.
Q: How long is the Warranty of your equipment?
A: Our warranty period is one year generally.
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